Porcelain Overview & Map Weather Transportation Information
Porcelain is a ceramic material made by heating raw materials, generally including clay in the form of kaolin, in a kiln to temperatures between 1,200 C (2,192 F) and 1,400 C (2,552 F). The toughness, strength, and translucence of porcelain arise mainly from the formation of glass and the mineral mullite within the fired body at these high temperatures. Porcelain is sometimes referred to as china. This is because for many years, up until the seventeenth century China was the sole producer of porcelain.
History
Porcelain is generally believed to have originated in China. Although proto-porcelain wares exist dating from the Shang Dynasty, by the Eastern Han Dynasty (100-200 CE) high firing glazed ceramic wares had developed into porcelain, and porcelain manufactured during the Tang Dynasty period (618C906) was exported to the Islamic world where it was highly prized. Early porcelain of this type includes the tri-color glazed porcelain, or sancai wares. Historian S.A.M. Adshead writes that true porcelain items in the restrictive sense that we know them today could be found in dynasties after the Tang, during the Song Dynasty, Yuan Dynasty, Ming Dynasty, and Qing Dynasty.
By the Sui and Tang dynasties, porcelain had become widely produced. Eventually, porcelain and the expertise required to create it began to spread into other areas; by the seventeenth century, it was being exported to Europe.
How to Make It
The following section provides background information on the methods used to form, decorate, finish, glaze, and fire ceramic wares.
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Forming. The relatively low plasticity of the material used for making porcelain make shaping the clay difficult. In the case of throwing on a potters wheel it can be seen as pulling clay upwards and outwards into a required shape and potters often speak of pulling when forming a piece on a wheel, but the term is misleading; clay in a plastic condition cannot be pulled without breaking. The process of throwing is in fact one of remarkable complexity. To the casual observer, throwing carried out by an expert potter appears to be a graceful and almost effortless activity, but this masks the fact that a rotating mass of clay possesses energy and momentum in an abundance that will, given the slightest mishandling, rapidly cause the workpiece to become uncontrollable.
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Glazing. Unlike their lower-fired counterparts, porcelain wares do not need glazing to render them impermeable to liquids and for the most part are glazed for decorative purposes and to make them resistant to dirt and staining. Great detail is given in the glaze article.Many types of glaze, such as the iron-containing glaze used on the celadon wares of Longquan, were designed specifically for their striking effects on porcelain.
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Decoration. Porcelain wares may be decorated under the glaze using pigments that include cobalt and copper or over the glaze using coloured enamels. Like many earlier wares, modern porcelains are often bisque-fired at around 1000 degrees Celsius, coated with glaze and then sent for a second glaze-firing at a temperature of about 1300 degrees Celsius or greater. In an alternative method particularly associated with Chinese and early European porcelains, the glaze is applied to the unfired body and the two fired together in a single operation. Wares glazed in this way are described as being green-fired or once-fired.
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Firing. In this process, green (unfired) ceramic wares are heated to high temperatures in a kiln to permanently set their shapes. Porcelain is fired at a higher temperature than earthenware or stoneware so that the clay can vitrify and become non-porous.
Porcelain Caplital: Jingdezhen
Jingdezhen, or the Town of Jingde, is a prefecture-level city, previously a town, in Jiangxi Province, China, with a city population of 311,200 (estimate 2006) has been termed the "Porcelain Capital" because of its production of quality china. It has a 1700-year-old history of china production.
History of the Town
Jingde Town was originally Changnan Town and renamed Southern Song Dynasty after an emperor's era name, during whose ruling period its production was most recognized.
In the 19th century, Jingde Town became a county (Jingde County). Under the People's Republic of China, it became a provincial city (county-level), whose name incorporates the entire expression "Jingde Town": Jingdezhen City. Usually when a town is upgraded to a city, "Town" is replaced by "City" (it would be "Jingde City" in this case). The retaining of "Town" is mainly for ease of recognizing its famous history.
As Building Material
In rare cases, porcelain has been used as a building material, usually in the form of large rectangular panels on exterior surfaces. The Dakin Building in Brisbane, California, constructed in 1986, is notable for its porcelain skin. An older example is the Gulf Building in Houston, Texas; constructed in 1929, it had a seventy-foot long logo of porcelain on its exterior.
For a short time in America, porcelainized steel homes were produced in a Columbus, Ohio factory and erected throughout the United States. About 2500 were built and many remain standing today. These Lustron homes had porcelain coated steel ceilings, walls, exterior siding and roofs; they were advertised as maintenance-free, with no need for painting.